carving

common mistakes in chip carving

Six Common Mistakes in Chip Carving

Do you make these common mistakes in your chip carving?

Too often a chip carved triangle is just not perfect. So let’s look at why these small errors happen and how to correct them to create the very best chip carving project you can!

common mistakes in chip carving1. RAGGED WALLS

Ragged walls can be caused by either poor quality wood or an improperly sharpened knife.  Basswood is a common chip carving wood that has finely packed, dense grain lines, and is considered an easy wood to work.  But not all basswood is adaptable to chip carving.  Avoid end grain plaques as you are cutting across the open end of the vascular bundles, which are similar to small soda straws that draw moisture up through the tree.  Also avoid ‘hardware store’ thin basswood sheets.  The 1/4″ and 1/8″ thick sheets are not the high wood quality of a 3/4″ plaque.

A dull knife tears through the wood grain instead of cutting it.  Learn how to properly sharpen your chip carving knife.  When you are concerned that your chips are repeatedly coming out rough, stop and take time to resharpen and hone your knife edge.

 

cutting triangle chips in chip carving2. ROUGH CENTER POINT IN THE CHIP WELL

Each chip should have a sharp, clean point at the center of the chip well.  This is caused because the angle of one of the side cuts did not fully reach the deep center point of the chip, where the three walls intersect.  Correct this by re-cutting that wall, taking your knife point slightly deeper.

Free form lines and straight wall cuts also can get misaligned at the center of the well.  Double check that you are using the correct hand grip on your knife and that your depth is even throughout the cutting stroke.

 

3.  STAGGERED WALL STROKES

This chip’s wall was cut with several staggered strokes.  During the cutting step either you changed the angle of your knife, or paused during the cut which misaligned the knife’s edge through the remaining stroke.  Re-cut that wall with one, smooth, clean stroke.

 

 

 

4.  THIN TOP EDGE

Your knife angle is just as important at the top of the triangle cut as it is on the wall and well.  It is easy to end up with a top edge that is not razor sharp, the preferred finish for any chip carver.  A simple wobble as you make the stroke can cause the knife to miss the fine edge of the neighboring chip.

Try turning the wood to recut the chip.  A new view of that top edge may help steady the stroke.

 

stab knife chip cuts5. WOBBLY EDGES

Every  chip carver discovers wobbly edged chip walls.  I find this problem often occurs when I am cutting through a spray adhesive paper pattern.  Both the glue and the paper can cause the knife edge to be pushed away from the pattern line.  Correct this by re-cutting the chip wall by thinly shaving just the bulge, not the points of the chip.

 

 

chip carving cuts6.  CHIP OUT

Chip outs happen and can be caused by several reasons.  If you are working on a heavy grain wood as sugar pine, the change in the grain can cause a small thin point to break free.

On soft woods, as basswood, the edge of the point can be lost because the knife was pulled out instead of lifted out of the cut.  To lift out the knife simply stop the stroke.  Gently pull the knife back along the stroke just a small bit, then lift the knife free from the cut.  Pulling on the tip of the blade at the end of the cut can add excess pressure that lifts a grain line.

Over cutting one side of the point, reaching the blade too deeply into the wood, can cause a point to chip out.  Try scoring the pattern line first by lightly cutting along the line with just the tip of your chip knife.  This pre-cuts and therefore pre-releases the wood grain at the point of the chip before you make the actual chip stroke.

Chip outs can be repaired by using wood glue and a tooth pick.  Place a small drop of glue on he board at the break out spot.  Use the toothpick to insure that the glue is deeply pressed into the chip area, not trapping any air space below the glue.  Replace the chip out and press firmly.  After about one-half hour of drying you can re-cut and sand this area.

NOTE – SANDPAPER FEELING TO THE CUTTING STROKE

It bares noting again that the greatest success with your chip carving comings with a properly sharpened chip knife.  So, please download a copy of our free, 38 page, pdf file on Easy Steps to Bench Knife Sharpening.

 

 

 

 

 

 

Chip Carving Workshop, written by Lora S Irish is available on Amazon.com.

Learn how to carve beautiful designs in wood with just a few basic knives!

  • Over 200 designs, ready to use, with layout ideas, grids, borders, and motifs
  • Step-by-step practice project helps you master the simple chip carving shapes and techniques you will need
  • Expert advice on knife selection & sharpening, how to prepare your wood blank, and how to transfer patterns
  • Tips & techniques for hand positions, knife positions, gang cutting, and how to handle a chip out
  • Blank practice grids so you can use your new chip carving knowledge to create your own designs

Chip carving, also known as spoon carving or “Kerbschnitt,” is the ideal introduction to woodcarving for beginners.

This simple traditional carving method uses just a few basic knives to remove selected chips of wood in small triangles, squares, and free-form curves, producing amazingly intricate and delicate results.

Internationally known woodcarving artist and author Lora S. Irish shows you how to get started in this venerable craft! Inside Chip Carving Workshop, Lora takes you through all the essential chip carving techniques, from tool sharpening and preparation to hand positions, chip cutting, and finishing.

You’ll discover how to use both geometric shapes and free form designs to create wonderfully detailed patterns. A step-by-step practice project shows you how to master the simple shapes that will allow you to cut any grid pattern in the book.

Hundreds of ready-to-use designs offer a rich treasury of chip carving layout ideas, grids, borders, and motifs for you to trace and reproduce in any combination or size.

Decorate household items and create artistic pieces in a variety of original designs: Hope chests, wooden spoons, jewelry chests, clocks, candle plates, serving trivets, and decorative plaques are just a few ideas for your new chip carving skills!

 

Six Common Mistakes in Chip Carving Read More »

GatorWorld Carving Foam

Ya’ kno’ how sometimes you can feel in total control of your project and direction in which that project is headed.  Then sometimes it feels like the project is totally in control and you are only along for the ride.

The carving foam shanty house was meant to be rustic, dark, and part of a gaming terrain design.  But somehow … I don’t know when or where … it suddenly took a left hand turn to end up as GatorWorld.

The shanty is constructed with 3/8″ foam board, 1″ thick cuts from insulation carving foam, and cereal box cardboard for the windows and doors.  Carving foam balloons are suspended on 18-gauge copper wire.  The palm tree with paper leaves is also carving foam; wood beads become coconuts, and a string of fairy lights is wrapped around the trunk.

GatorWorld Carving Foam Read More »

What’s happening on our Pattern Site

What’s happening on our Pattern Site Read More »

wood carving a simple flower

Wood Carving A Simple Flower

This simple flower wood carving is worked from the practice board project in Relief Wood Carving Workshop by Lora S. Irish.  This practice board, which includes 22 specific techniques for relief wood carving and 3 small flower designs, allows you to learn and explore the cutting strokes each of your wood carving tools creates.

 

PRACTICE CARVING ONE
This super simple flower pattern will walk you through many of the basic techniques learned in this practice board chapter.

wood carving a simple flowerStep 1 Trace your pattern to your practice board using graphite paper.

 

wood carving a simple flower
Step 2 Create a bench knife stop cut along the outer edges of the pattern.  Cut triangular chip cuts in the background corners of the petals.

 

wood carving a simple flower
Step 3 Working with the grain of the wood rough cut the background using a medium round gouge.

 

wood carving a simple flower
Step 4 Rough cut the background to a depth of 3/16”, making straight outer walls on your design elements.

 

wood carving a simple flower
Step 5 Create a stop cut using your v-gouge between the leave elements and the flower petals.

 

wood carving a simple flower
Step 6 Using a straight chisel taper the base of the leaf into the flower petals. Taper the outer leaf point away from the flower. This gives the leaves a convex curve.

 

wood carving a simple flower
Step 7 Taper the long sides of the leaves towards the background using your straight chisel.

 


Step 8 V-gouge stop cut the center circle of the flower.

 


Step 9 Using a medium round gouge or medium u-gouge create a concave indent inside of each petal.

 


Step 10 Separate each petal using your v-gouge and a stop cut.

 


Step 11 Up-end a medium or large round gouge to cut the inner circle of the flower center.

 


Step 12 Using your straight chisel round over the outer edges of the petals.

 

 


Step 13 Smooth the carving by shaving each element – leaves, petals, and flower center. Re-cut the intersection joint lines between the elements and the background.

 

 

wood carving a wood flower
Step 14 with a few more cleaning cuts and a touch of sanding using 220 grit sandpaper this carving will be completed and ready for either the painting steps or the finishing steps.

 

 

Relief Wood Carving Workshop

  • Clear, in-depth instructions
  • Step-by-step exercises
  • How-to photographs
  • 11 original projects for the first time relief carver

 

 

 

 

 

Relief Carving the Wood Spirit

With this book any carver can stand beside the workbench of acclaimed artist Lora S. Irish and learn everything she has to teach about creating an expressive wood spirit. Lora clearly explains the relief carving process from start to finish: every cut, every tool change, and every depth check. The entire craft is here, from preparing the wood to roughing out and detailing the wood spirit to applying a long-lasting finish. No step is left out and no technique is left unexplained. The author shares her tips for creating realistic and detailed facial features like eyelids, windswept hair, beards, and the ever-important mustache. Best of all, when the step-by-step project is complete, Relief Carving Wood Spirits, Revised Edition offers 20 more original patterns to keep any carver busy for seasons to come.

 

Wood Carving A Simple Flower Read More »

carving knives

Which carving knife is right for you?

In an Amazon review a reader was distressed that I don’t teach spoon carving using a Sloyd knife, a very traditional knife used in this craft.  I believe this is a fair and honest question that I could address here.

There are many different styles and shapes for the straight cutting knife that we often group under the name of ‘bench knives’.   Some bench knives have long blades that may extend up to 4″ from the handle, others as chip knives may only have a 1″ long blade.  Some blades are flat – straight – along the cutting edge from handle to knife tip while others may have a curve at the top 1/3 of the blade.  Some are sharpened on one side only while others are sharpened on both sides.

While Sloyd knives are a traditional, Old World technique tool for spoon carving, why don’t I use or recommend them … because they don’t fit my hand!  More at the bottom of this page ….

bench knives

What is important in your choice of bench knives?

There are two specific aspects to your bench knife that determine which is best for you.

1. The quality of steel which determines the quality of the sharpened edge that you can achieve and keep during a carving session.

Cheap steep will never sharpen to a bright, clean edge and if you do achieve a usable sharpened edge that edge will not last very long during any carving session.  Be prepared to pay about the same amount for one good bench knife as you would a full 5 to 6 piece beginner’s carving set.

2. The fit of the handle inside of your hand.

No knife, no matter how wonderful the steel, who manufactured it, how sharp an edge it keeps, or how it has been traditionally used in wood carving is worth a tin dime if it doesn’t properly rest inside your hand.

Notice here that I did not mention the piece or project that you are carving or the length of the bench knife blade.  A good bench knife, one with high quality steel and a proper fit, will carve about 90% of the straight cuts that you need for any project.  While many wood carvers have a variety of bench knives in their kits, most return over and over again to just one or two favorite tools.

Wood Carving SpoonsWhat length of bench knife do you need?

For most carving projects today your bench knife only needs to make a clean slice of wood 1/2″ or less wide.  If you need to take larger slices then you most likely need to move to a draw knife.  Today’s carvers are working with milled wood that has been kiln dried.  The bark has already been removed and the heartwood cut away from the blank.  Few of us need to rough cut a split piece of bark wood that needs to be dressed down to a flat, squarish shape before we begin carving either of which could require a longer blade length.

Let’s return for a moment to the discussion about using a Sloyd knife as compared to a standard bench knife or chip carving knife.  A Sloyd knife is wonderful if you are de-barking a long walking stick that you have cut from a sapling.  The extra long blade does allow you to glide the cutting edge down the sapling, releasing very long strips of bark.  This is very important if you are removing the bark after the stick has dried.

You can also debark while the stick is green using a shorter bladed knife by lifting the top edge of the bark and pulling the bark off the stick.

If I am carving details in my work, as shaping the side of a spoon bowl or cutting the facial planes of a wood spirit that long blade on the Sloyd pushes my hand several inches away from where I am cutting.  A short blade, as a 1″ chip blade, places my hand, and therefore my control of the cut, right at the point of the cut.

wood carving the wood spirit patternDoes it fit your hand?

For me this is as important as the quality of the steel.  If a knife does not properly fit your hand I will guarantee that it will spend most of your carving life in the box of your tool kit … quietly rusting away!!

A well-fitting knife handle lays across your palm between the major fold wrinkle of the fingers and the major fold wrinkle of the thumb palm.  The fattest part of your thumb rests nicely into this space, which means that the fattest width of your thumb is an excellent gauge for the thickness of your bench knife handle.

In the photo, right, the bottom left knife handle is the most appropriate for the size of my hand.  The top right shows a handle that is too wide, and the bottom right one that is too narrow.

When you roll your hand around the handle, the tips of your long and ring finger should just lie about 1/4″ away or just against the side of the thumb palm.  This fit lets you have free motion of your fingers, your thumb, and your wrist during any cut – not too tight, and not too open.  Your fingers hold the knife handle to the palm without the need of excess pressure.

Too narrow or to thin a handle and your finger tips will need to curve into a clenched shape to hold the knife steady.   That clench causes extra tension in the hand which over time becomes tiring.

Too wide a handle and your finger tips will not touch the thumb palm area.  With this grip you need extra pressure to steady the knife through the cuts.  Again, this can cause fatigue and stress on your hands.

bench knivesLooking at the first photo on this post.

Upper left shows five different tools and knives that are commonly used in spoon carving.  From top to bottom are a FlexCut Carving Hook, a FlexCut hooked skew, a FlexCut bench knife, a wide bent round gouge, and a Moor Chip Carving knife.

1 Upper right – Shows a bull nose chisel with a narrow handle.  The handle sets forward in my hand, allowing the fingers to move the tip of the blade through detailing work.

2 Lower left – Shows a Large chip carving knife that fits my hand perfectly.  The finger roll completely around the handle without the need for extra tension to secure the handle in my palm.

3 Lower right – Shows a large handled carving hook which is too large for a good fitting grip for my hand.  The handle has been pushed into the palm area and my finger need a tighter grip to secure the handle during use.

Old World v. Modern Day

Yes, sloyd knives, carving hooks, and scoops are traditionally used in the Old World style of spoon carving. Traditionally these knives and tools have extra wide handles as shown in the top three tools in the upper left photo above.  Those wide handles were made to fit a medium to large man’s hand, because until about 100 years old traditionally woodworking and wood carving was done by men.

Today what is necessary is having and using a bench knife that fits your hand properly.  Today it is reasonable to estimate that one half of all carvers are women, with smaller hands and therefore narrower grips than men.

While writing this and talking with my husband, a long time woodworker, we did a small comparison.  His hand, a medium-sized man’s hand, measures 7 3/4″ long from the finger tip to the wrist bone of the thumb … mine measures 6 1/2″.  His hand measures 3 3/8″ wide across the knuckles, mine measures 2 7/8″.   While his hand is large enough to comfortable hold a Sloyd knife, mine simply isn’t.

Humans are a dimorphic species – males tend to be about 10% larger than females.  Therefore in general what was used for centuries by a male population of woodworkers and wood carvers may not be appropriate for today’s mix of hobby carvers.

Conclusion

It’s not what knife you use, it’s not about a particular manufacturer’ or Old World style … it’s all about whether that knife fits YOUR hand. 

PS … And that is why I never recommend ergonomic grip tool handles as they only fit one person’s hand, he who made the handle mold in the first place.

Which carving knife is right for you? Read More »

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