DIY Eclectic Primitive Pallet Dresser

DIY Pallet Wood DresserEclectic means to derive an idea, style, or taste from a broad and diverse range of sources. In this case, my primitive bureau is a conglomeration of some of the many ‘someday’ bits, pieces, boards, and hardware that have accumulated in the shop over the years. You probably have boxes of them, those little parts that you know someday you will need or want.

Over the many years of wood carving and wood working I have enjoyed trying my hand at a smattering of furniture projects. Our woodworking shop is well equipped with the basic power tools, as well as many fun specialty tools that are used to create precision cuts and glass smooth finishes. Unfortunately with my husband’s illness and my Mom’s advanced age I seldom can take the time away from the family to dedicate to the hours of work that it takes to produce a classic piece of furniture.

But I will admit that I have missed that part of wood working tremendously. So this weekend I decided to indulge myself in a little back porch wood butchery … grin!

This all began with a Friday afternoon yard sale purchase of a 24” wide, 36” high, 8” deep used, battered bookcase. It was painted wedgewood blue, with lots of scratches and dents, and had a broken kick board (toe board). I knew I didn’t need another bookcase when I bought it, but it is solid wood and priced at only $5.

DIY Pallet Wood DresserSunday morning came and I headed to the shop to grab a board to replace the kick board … that seemed a good place to start. Passing the tractor shed, which is an add-on to the workshop, I noticed a bunch of old pallets that I had picked up somewhere for one of those ‘someday’ projects. I stopped, looked the pallets over carefully, and made the decision that today was that someday! That yard sale bookcase did not have to stay a bookcase, it could become the carcass for a set of dresser drawers made out of the pallet wood.

Since I really couldn’t hide out in the wood shop this weekend I grabbed up the zaw-zaw, the jig saw, and the disc sander. With a few hand tools – dovetail saw, rough cut saw, screw drivers, that sort of thing – I turned the back porch into a weekend work area where I could be close at hand for the family while doing some fun wood butchering.

DIY Pallet Wood DresserThe first goal was to convert the bookcase into a chest of drawers without purchasing anything – I wanted to use the wood and hardware that I had on hand. My second goal was to accept that this would not be perfect – I knew that using the tools that I could carry to the porch I would not be making precise, accurate cuts or joints.   So this project started out as an eclectic primitive project.

 

  1. Using the zaw-zaw, hammer, and a crow bar, I cut the pallets apart. A nail set and hammer removed the cut nails from the boards. A light sanding with 80-grit paper removed the worst of the splinters and fuzz bunnies.
  2. I decided that I wanted a series of small drawers, so I used some ½” x 1” framing strips to make the drawer supports.   These strips were left-overs from a repair for a door frame. The bookcase has three shelves, so I divided each shelf area into space for two drawers. Some wood glue and a few screws secured the drawer supports to the inside of the bookcase.
  3. The drawers are just simple butt-joint boxes with ¼” plywood floors. I made each box ½” less wide than the inside width of the shelf and ½” shorter than the height of the drawer area. No two drawer areas turned out to be the same. The drawer sides were made out of pallet wood and the plywood was left-over from my pyrography projects.
  4. The drawer fronts were cut from pallet wood at the full width of the bookcase and tall enough to cover the ½” of the shelf support. I tried to allow about ¼” air space between each drawer. The fronts were attached with screws, working from the inside of the box.
  5. Because pallet boards are often cracked, split, or broken, I quickly realized I would not have enough boards to create six 24” wide drawer fronts. But going through the cut pieces left from the first several drawers I did have enough to turn one large drawer area into two small drawers.
  6. DIY Pallet Wood DresserI removed the broken kick board and replaced it with pallet wood.
  7. I needed drawer pulls, so while rooting through my someday boxes I came across five old glass knobs from Mike’s father’s woodworking days. Two ceramic knobs turned up in one of my Dad’s boxes.
  8. The top of the bookcase was in very bad condition, so I cut a new top from an old walnut table leaf. The table was long gone, but I had held onto the extension leaf for years. The top is held in place with screws working from the inside of the bookcase – dresser carcass.
  9. While looking for drawer knobs I stumbled across an old, discarded bathroom mirror and then found a pair of wrought iron shelf brackets. The brackets were so old the plastic packaging had turned yellow, and cracked. A simple butt-joint frame made from pallet wood scraps became the mirror support. Two long pallet boards were mounted to the back of the frame to attach the mirror to the back of the case. For a little added pizzazz I used the iron shelf brackets on the top of the dresser to also attach the mirror.

So … the photos show you where I am. The woodworking is done except to sand off a few really rough areas. I know that I am going to paint over the wedgewood blue with first a medium tan and then black. With sandpaper I will rough up the corners and edges to let all three paint colors show.

Pallet Wood Dresser Pineapple CrochetThe whole family has become involved in this project. Mom would like to see me paint lettering to the pallet boards – fragile, this side up, or even hazardous waste. I am thinking adding luggage stickers or packing slips to the boards, then roughing them up so it looks as if the dresser is made from antique shipping crates. Mike, my beloved hubby, wants me to remove the glass knobs and carve wood spirit faces as my drawer pulls and he wants it for his knife collection storage. All my son will say is, “Gee, that will look awfully good in the corner of my room!” I’ll let you know when we decide where this project goes from here.

I just may keep this one for me.  Whosits!  A gal needs some special place to store her doily crochet books, hooks, and pineapple work.

In the meantime, have some fun this coming weekend doing your own eclectic primitive pallet wood project! Oh, and the total cost of this project was $5 for the bookcase and a full day of absolute fun, plus the joy of putting some of those ‘someday’ bits and pieces to work.

 

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walking stick joinery

Walking Stick and Cane Handle Joinery

We have added four new project pages to this free, online, wood carving walking sticks tutorial by Lora Irish, that focus on how to attach your cane topper to your walking stick.

Cane Wood Carving Project by Lora IrishHarvesting Walking Sticks – Learn how to harvest, store, and dry your tree saplings and branches for cane carving.

Common Tree Species – Take a look around your own backyard to discover which tree species you can use for walking stick and cane carving.

Adding Extras – Make your walking stick stand out by adding a small ‘What If’ bag to your staff.

newWood Carving Walking Sticks, Gluing Your Joint – A quick look at the basic steps in gluing a cane topper to your walking stick.

newWood Carving Walking Sticks, How to Join Your Cane Handle – Explore seven ways to join your cane topper to your stick

newWood Carving Walking Sticks, How to Clamp Your Cane Handle – Learn how you can use tape as a gluing clamp.

newWood Carving Walking Sticks, Working with Bamboo – Special technique for attaching your cane topper to your bamboo walking stick.

 

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free walking stick wood carving project

Wood Carving Walking Sticks

wood Carving Cane Toppers by Lora IrishWalking Sticks and canes are a favorite wood carving project for both beginning carvers to the most advanced woodworker.  This free, online project by Lora Irish will take you through the basic techniques used in choosing your wood staffs and sticks, wood carving cane toppers, cane construction, and finishing used for walking sticks.  Learn how to use wood burning in your cane carving to clean the joint lines of your carving and add fine details.  Explore the different steps you can use to add bright, bold painted coloring.

This free Irish project will be posted over the next several weeks, and will include how to carve the planes of the wood spirit face.  So please check back often to see what new techniques, patterns, and ideas Lora has posted.

Harvesting Walking Sticks – Learn how to harvest, store, and dry your tree saplings and branches for cane carving.

Common Tree Species – Take a look around your own backyard to discover which tree species you can use for walking stick and cane carving.

Adding Extras – Make your walking stick stand out by adding a small ‘What If’ bag to your staff.

Our next lessons will focus on Cane Construction Techniques!

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Free Wood Carving Santa Ornament Pattern

free wood carving santa patternI know that August has just begun and that it is still a month before the kids go back to school, but this is the perfect time to start collecting the patterns and projects that you will want to work this fall.

This “Oh So Easy Santa Ornament” is a great beginner’s project and a real quick carve for any advanced carver.  He takes only two carving knifes – a bench knife and a v-gouge.  Make a dozen or more, place them in a basket of straw with a few extra Christmas balls and have them ready and at hand to give away as instant Holiday gifts!

 

Estimated Carving Time: less than 2 hours

Estimated Painting Time: 1/2 hour

free wood carving santa patternSupplies:

bench knife or large chip carving knife
v-gouge
sharpening tools
1″ x 1″ x 4″ basswood block
320-grit sandpaper
Acrylic craft paints
titanium white
burnt sienna
cadmium orange
deep cadmium red
Acrylic or polyurethane spray sealer
20-gauge copper wire
16-gauge copper wire

free Lora Irish wood carving pattern

Please, check in often as Lora is doing her yearly pattern closet cleaning!  Lots of free wood carving and pyrography patterns are headed your way.

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mallard duck wood burning

Fading Wood Burnings

Country Church Wood BurningWith time and age your wood burning and pyrography designs appear to fade into the wood, losing those sharp, dramatic contrasts and very pale tonal values.  Recently, while cleaning our studio, I came across several of my very first wood burned projects, which are perfect examples of how as wood ages it develops a distinct patina which directly affects to look of our wood burning tonal values.

This Country Church, right, was burned in 2004 for the Great Book of Woodburning.  It is worked on birch plywood using a variable temperature burning unit and a looped tip pen.  The image that you see is from the original scan made for this book.

Notice how clean and white the background wood appears.  The burning shows as a neutral dark brown to pale beige hue, and there is a wide range of tonal values throughout the burning.

Country Church Pyrography ProjectHere is a scan, made this morning, of the same wood burning, ten years later.    The birch has taken on a rich pale red hue and a darker tonal value in the grain lines.   With age and time, wood naturally darkens in tonal value, and the results of that darkening process is called patina.

When the wood grain is exposed to air the wood literally begins to rust through oxidation.  The minerals in the natural oils and sap begin to darken into deep orange, red, and rust tones, changing the coloring of both your wood and your wood burning.

In the 2014 scan of this Country Church pyrography you can see the red tones of the oxidized patina.  Because that patina is behind the burned lines and shading of the pyrography work, the burned  design has also taken on a reddish tone.

Since all of us wish for our pyrography projects to last the test of time, at the very start of your next project you need to consider and adjust for the patina that your wood will develop in the years to come.  Sugar pine will darken to a deep, rich orange coloring.  Your fresh white basswood will move into the yellow-beige tones, and the neutral beige of your birch will become a medium rusty-red with time.  Poplar can move into golden-yellow hues and a freshly cut piece of pink-beige mahogany can become almost black-red within a decade or two.

By knowing what patina color your wood will finally develop, you can plan ahead to work your tonal values in the darker ranges to adjust for aging.  You may also need to adjust your pale tonal values.  Notice in the two images, right, that the fine grass in the foreground, just below the church door is beginning to disappear.  The original temperature setting for this grass created a pale burn line that now is close to the patina tonal values of the wood.

Country Church wood burning projectWhile the two burned images, above, may not seem that dramatic, when I do a side-by-side comparison of the ten-year old Country Church burning against a new, fresh piece of birch plywood you can see it’s not the burning that has faded but the wood that has darkened.

You can not avoid a wood developing a darker patina with time, but you can delay it.  Which wood finish you use can change the coloring of the wood.  Oil finishes and some varnishes create a pale yellow cast, polyurethane and acrylic sealers then to be very clear.  Use a sealer that has UV light protection.

Do not hang or display your finished projects in direct sunlight, nor directly near a heat source as the furnace vent or under a high wattage lamp.

Normal accumulation of dirt and oil can added to the effects of aging.  Lightly wash the surface of your projects with a damp, slightly soapy cloth, then rinse with a lightly dampened cloth.  For heavy dirt use Murphy’s Oil Soap.  It’s excellent for both wood burnings and wood carvings.

 

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